Automatic – Straight Cutting

MachineBandSaw1

KASTOwin SERIES

BRAND NEW band saw series debuting in May 2014.  The KASTOwin series are automatic band saw designed to especially keep a cost-performance ratio in the forefront.  Mass production of solid material, tube and profiles are its specialty.

kasto_win_a3.3

 

Cutting Capacity for KASTOwin A 3.3

 90°
14"
14" x 14"

KASTOwin
A 3.3 

The KASTOwin A 3.3 is a fully-automatic, high-performance band saw machine for serial cutting of solid and structural materials out of easy to difficult to cut material grades.


Features

  • KASTO control for sawing machines SmartControl 
  • Multiple feed, short cut lengths up to 20″ are achieved by an incremental feed
  • Machine enclosure according to the latest CE criteria
  • Frequency controlled saw motor
  • Movable guide arm adjusting to width of material to be cut
  • Hydraulically pre-tensioned carbide guides, back roller and anti-vibration rollers
  • Clearance stroke system for material
  • Electronic monitoring of saw blade tension
  • Driven chip removal brush, synchronized with cutting speed
  • Horizontal vise clamping on both sides of the saw blade
  •  Numerically controlled feeder system
  • Big Removable Chip Container
  • Carbide Band Saw Guides
  • Integrated Coolant System

Technical Data

  • Smallest cutting piece = 0.39″ x 0.39″
  • Saw Blade Dimension = 16′ 8-1/2“ x 1-3/8″ x 0.042″
  • Cutting Speed = 39 -490 ft / min
  • Dimensions = 73″ x 54″ x 92″
  • Material support height = 27.55″
  • Total Power = 8.2 Hp
  • Total Weight = 4, 510 lbs
  • Voltage = 440V

kasto_win_a4.6_288 - slider 3

Cutting Capacity for KASTOwin A 4.6

 90°
18.1"
18.1" x 18.1"

KASTOwin
A 4.6

The KASTOwin A 4.6 is a fully-automatic, high-performance band saw machine for serial cutting of solid and structural materials out of easy to difficult to cut material grades.

Features

  • KASTO control for sawing machines SmartControl
  • Multiple feed, short cut lengths up to 250 mm (20”) are achieved by an incremental feed
  • Machine enclosure according to the latest CE criteria
  • Frequency controlled saw motor
  • Frequency controlled saw feed via servo drive and ball screw spindle
  • Frequency controlled material feed via ball screw spindle
  • KASTO SpeedControl (electronic supervision of minimum number of revolutions)
  • Driven chip removal brush
  • Hydraulic saw blade tension, electronically monitored
  • Horizontal vise, clamping on both sides of the saw blade
  • Material clearance stroke system
  • Continuous machine roller conveyor

Technical Data

  • Smallest cutting piece = 0.39″ x 0.39″
  • Saw Blade Dimension = 20“ x 1-5/8″ x 0.050″
  • Cutting Speed = 39 -490 ft / min
  • Dimensions = 80″ x 65″ x 115″
  • Material support height = 27.55″
  • Total Power = 8.2 Hp
  • Total Weight = 6,600 lbs
  • Voltage = 440V

kastowin_A5.6__144_bearb

Cutting Capacity for KASTOwin A 5.6

 90°
33.85"
33.85" x 33.85"

KASTOwin
A 5.6

The KASTOwin A 5.6 is a fully-automatic, high-performance band saw machine for serial cutting of solid and structural materials out of easy to difficult to cut material grades.

Features

  • KASTO control for sawing machines SmartControl
  •  Multiple feed, short cut lengths up to 250 mm (20”) are achieved by an incremental feed
  • Machine enclosure according to the latest CE criteria
  • Frequency controlled saw motor
  • Frequency controlled saw feed via servo drive and ball screw spindle
  • Frequency controlled material feed via ball screw spindle
  • KASTO SpeedControl (electronic supervision of minimum number of revolutions)
  • Driven chip removal brush
  • Hydraulic saw blade tension, electronically monitored
  • Horizontal vise, clamping on both sides of the saw blade
  • Material clearance stroke system
  • Continuous machine roller conveyor

Technical Data

  • Smallest cutting piece = 0.39
  • Saw Blade Dimension = 23′ 2″ x 2-1/8″ x 0.063″
  • Cutting Speed = 39 -490 ft / min
  • Dimensions = 90″ x 65″ x 130″
  • Material support height = 27.55″
  • Total Power = 11 Hp
  • Total Weight = 8,580 lbs
  • Voltage = 440V

kastowin_A10.6_003_bearb

Cutting Capacity for KASTOwin A 8.6

 90°
33.85"
33.85" x 33.85"

KASTOwin
A 8.6

The KASTOwin A 8.6 is a fully-automatic, high-performance band saw machine for serial cutting of solid and structural materials out of easy to difficult to cut material grades.

Features

  • KASTO control for sawing machines SmartControl
  • Multiple feed, short cut lengths up to 250 mm (20”) are achieved by an incremental feed
  • Machine enclosure according to the latest CE criteria
  • Frequency controlled saw motor
  • Frequency controlled saw feed via servo drive and ball screw spindle
  • Frequency controlled material feed via ball screw spindle
  • KASTO SpeedControl (electronic supervision of minimum number of revolutions)
  • Driven chip removal brush
  • Hydraulic saw blade tension, electronically monitored
  • Horizontal vise, clamping on both sides of the saw blade
  • Material clearance stroke system
  • Continuous machine roller conveyor

Technical Data

  • Smallest cutting piece = 0.39″
  • Saw Blade Dimension = 30′ 10″ x 2-5/8″ x 0.063″
  • Cutting Speed = 39 -295 ft / min
  • Dimensions = 126″ x 103″ x 168″
  • Material support height = 27.55″
  • Total Power = 13.5 Hp
  • Total Weight = 18,700 lbs
  • Voltage = 440V

kastowin_A10.6_003_bearb

Cutting Capacity for KASTOwin A 10.6

 90°
41.73"
41.73" x 41.73"

KASTOwin
A 10.6

The KASTOwin A 8.6 is a fully-automatic, high-performance band saw machine for serial cutting of solid and structural materials out of easy to difficult to cut material grades.

Features

  • KASTO control for sawing machines SmartControl
  • Multiple feed, short cut lengths up to 250 mm (20”) are achieved by an incremental feed
  • Machine enclosure according to the latest CE criteria
  • Frequency controlled saw motor
  • Frequency controlled saw feed via servo drive and ball screw spindle
  • Frequency controlled material feed via ball screw spindle
  • KASTO SpeedControl (electronic supervision of minimum number of revolutions)
  • Driven chip removal brush
  • Hydraulic saw blade tension, electronically monitored
  • Horizontal vise, clamping on both sides of the saw blade
  • Material clearance stroke system
  • Continuous machine roller conveyor

Technical Data

  • Smallest cutting piece = 0.39″
  • Saw Blade Dimension = 34′ 2-1/2″ x 3-1/8″ x 0.063″
  • Cutting Speed = 39 -295 ft / min
  • Dimensions = 142″ x 103″ x 187″
  • Material support height = 27.55″
  • Total Power = 16.3 Hp
  • Total Weight = 24,200 lbs
  • Voltage = 440V

KASTOtec A SERIES

The machines from the KASTOtec series are arguably the best band saw machines you can buy. These high-tech, heavy-duty saws are built more like a machine tool than a saw. KASTOtec machines are designed to cut even the toughest materials such as Titanium, Hastelloy or Inconel.

Auto-tecA3

 

Cutting Capacity for KASTOtec A 3

 
13.0"
16.9" x 10.2"
13.0"x 13.0"

KASTOtec A 3

The KASTOtec A 3 is a heavy-duty, fully hydraulic, high-performance band saw designed for the toughest applications and is even suitable for extremely difficult to cut materials.

Features

  • Automatic positioning for cutting without trim cut
  • KASTO Universal Hydraulics UH for continuous adjustment of feed speed and cutting force
  • Saw blade tension / breakage monitor
  • Hydraulic carbide blade guides
  • KASTO CompactControl (PLC)
  • Automatic material height recognition
  • Automatic setting to material height and width
  • Automatic adjustment of blade arm guides
  • Incremental feed for short serial cuts
  • Vice for extremely short remnants (split vise)
  • Infinitely variable cutting speed
  • Integrated cooling system
  • Chip conveyor

Technical Data

  • Shuttle Stroke: (Optional) 23.6” (59”)
  • Saw Band Dimensions: 20′ 11” x 1-1/2” x 0.05”
  • Optional Saw Band: 20′ 11” x 1-1/4” x 0.043”
  • Saw Drive (Optional): 7.5 hp (15 hp)
  • Blade Speed: 39 – 394 FPM
  • Dimensions (W × L × H): 181” x 84” x 91”
  • Weight: 9400 lbs.
  • Voltage: Various Voltages Available

Auto-tecA4

Cutting Capacity for KASTOtec A 4

 
16.9"
16.9" x 16.9"
16.9" x 16.9"

KASTOtec A 4

The KASTOtec A 4 is a heavy-duty, fully hydraulic, high-performance band saw designed for the toughest applications and is even suitable for extremely difficult to cut materials.

Features

  • Automatic positioning for cutting without trim cut
  • KASTO Universal Hydraulics UH for continuous adjustment of feed speed and cutting force
  • Saw blade tension / breakage monitor
  • Hydraulic carbide blade guides
  • KASTO CompactControl (PLC)
  • Automatic material height recognition
  • Automatic setting to material height and width
  • Automatic adjustment of blade arm guides
  • Incremental feed for short serial cuts
  • Vice for extremely short remnants (split vise)
  • Infinitely variable cutting speed
  • Integrated cooling system
  • Chip conveyor

Technical Data

  • Shuttle Stroke: (Optional) 23.6” (59” / 118”)
  • Saw Band Dimensions: 20′ 11” x 1-1/2” x 0.05”
  • Optional Saw Band: 20′ 11” x 2” x 0.05”
  • Saw Drive: (Optional) 7.5 hp (15 / 24.5 hp)
  • Blade Speed: 39 – 394 FPM
  • Dimensions (W × L × H): 181” x 84” x 95”
  • Weight: 9500 lbs.
  • Voltage: Various Voltages Available

Auto-tecA5

Cutting Capacity for KASTOtec A 5

 
20.9"
24.8" x 20.9"
20.9" x 20.9"

KASTOtec A 5

The KASTOtec A 5 is a heavy-duty, fully hydraulic, high-performance band saw designed for the toughest applications and is even suitable for extremely difficult to cut materials.

Features

  • Automatic positioning for cutting without trim cut
  • KASTO Universal Hydraulics UH for continuous adjustment of feed speed and cutting force
  • Saw blade tension / breakage monitor
  • Hydraulic carbide blade guides
  • KASTO CompactControl (PLC)
  • Automatic material height recognition
  • Automatic setting to material height and width
  • Automatic adjustment of blade arm guides
  • Incremental feed for short serial cuts
  • Vice for extremely short remnants (split Vise)
  • Infinitely variable cutting speed
  • Integrated cooling system
  • Chip conveyor

Technical Data

  • Shuttle Stroke: (Optional) 23.6” (59” / 118”)
  • Saw Band Dimensions: 25′ 2” x 2” x 0.05”
  • Optional Saw Band: 25′ 2” x 2-5/8” x 0.063”
  • Saw Drive: (Optional) 7.5 hp (15 / 24.5 hp)
  • Blade Speed: 39 – 394 FPM
  • Dimensions (W × L × H): 205” x 88” x 106”
  • Weight: 11600 lbs.
  • Voltage: Various Voltages Available

Auto-tecA7

Cutting Capacity for KASTOtec A 7

 
28.7"
32.7" x 28.7"
28.7" x 28.7"

KASTOtec A 7

The KASTOtec A 7 is a heavy-duty, fully hydraulic, high-performance band saw designed for the toughest applications and is even suitable for extremely difficult to cut materials.

Features

  • Automatic positioning for cutting without trim cut
  • KASTO Universal Hydraulics UH for continuous Adjustment of feed speed and cutting force
  • Saw blade tension / breakage monitor
  • Hydraulic carbide blade guides
  • KASTO CompactControl (PLC)
  • Automatic material height recognition
  • Automatic setting to material height and width
  • Automatic adjustment of blade arm guides
  • Incremental feed for short serial cuts
  • Vice for extremely short remnants (split vise)
  • Infinitely variable cutting speed
  • Integrated cooling system
  • Chip conveyor

Technical Data

  • Shuttle Stroke: (Optional) 23.6” (59” / 118”)
  • Saw Band Dimensions: 30′ 2” x 2-5/8” x 0.063”
  • Optional Saw Band: 30′ 2” x 3” x 0.063”
  • Saw Drive: (Optional) 15 hp (24.5 hp)
  • Blade Speed: 39 – 394 FPM
  • Dimensions (W × L × H): 198” x 104” x 113”
  • Weight: 23800 lbs.
  • Voltage: Various Voltages Available

KASTOhba SERIES

The large  industrial bandsaws of the KASTOhba series combine modern machine tool design and KASTO’s extensive experience in the efficient, cost-effective cutting of large workpieces. This combination results in exceptionally solid construction, high rigidity and extremely good vibration dampening, short cutting times and high cutting performance. These are the outstanding features for effective utilization in the engineering industry and tool manufacture, heavy industry, shipbuilding and forging as well as in the steel production and steel service centre industries.

BandSaws-hba

Cutting Capacity for KASTOhba A 10 x 12

 
11.81 - 41.73"
41.73 x 49.61"

Cutting Capacity for KASTOhba A 13 x 13

 
11.81 - 51.97"
51.97" x 51.97"

Cutting Capacity for KASTOhba A 13 x 17

 
19.68" - 51.97"
51.97" x 67.72"

KASTOhba A

Three machine sizes cover the cutting ranges from 33.9″ x 41.7″ (KASTOhba 8 x 10) to 52″ x 67.8″ (KASTOhba 13 x 17).  Are also available as semi- automatic.

Features:

  • Saw frame and blade guide automatic adjustment
  • KASTO EasyControl to control saw
  • Feed control
  • KASTO BandControl cut monitoring
  • Hydraulic carbide slide guides
  • Saw blade tensioning both hydraulic and electronic
  • Accessible hydraulic system
  • Infeed safety barrier
  • Chip conveyor and chip removal brush for long chips

Technical Data:

 KASTOhba A 10 x 12KASTOhba A 13 x 13KASTOhba A 13 x 17
Saw Blade Dimension37' 6" - 3-1/8" x 0.063"41' 11" - 3-1/8" x 0.063"44' 2" - 3-1/8" x 0.063"
Saw Drive Power26.4 Hp26.4 Hp26.4 Hp
Dimensions 66.93" x 254" x 134.65" 66.93" x 277" x 165"66.93" x 293" x 167"
Cutting Speed39.37" - 295.28"/min39.37" - 295.28"/min39.37" - 295.28"/min
Total Weight23, 148 lbs26, 676 lbs31, 085 lbs